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Home / Shop / Electronic industry measuring machine / Electrical characteristics analysis equipment / HIOKI BT4560-60 lithium-ion battery internal resistance, voltage and temperature tester

HIOKI BT4560-60 lithium-ion battery internal resistance, voltage and temperature tester

Battery impedance meter Hioki BT4560-60 is a specialized tool for measuring and testing the internal resistance, voltage and temperature of batteries, especially high-capacity lithium-ion batteries in production and R&D.
Low Frequency Impedance Measurement (AC-IR): The device uses low frequency AC-IR method, which measures the reactive resistance of the battery without performing charge/discharge cycle, thereby significantly reducing the testing time.
Battery quality and life testing: By measuring reactive resistance, the Hioki BT4560-60 helps to evaluate the condition and predict the life of battery modules in detail.
High-speed measurement: Supports high-speed measurement, suitable for industrial lithium-ion battery production lines with low resistance.
Voltage and Temperature Measurement: In addition to impedance, the device can also accurately measure voltage and battery temperature, providing a comprehensive view of the battery's operating status.
Application
Battery Manufacturing: Hioki BT4560-60 is widely used in battery and accumulator manufacturing and assembly lines to ensure quality and detect potential problems early.
Research and Development (R&D): Support detailed analysis of battery impedance components (Cole-Cole plot method) to study chemical properties and improve new battery designs.
Maintenance and repair: Used to check and evaluate battery condition during maintenance and repair of battery-powered devices and electric vehicles.

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Description information

HIOKI Japan 

Battery Impedance Meter

BT4560-60

The Hioki Battery Impedance Meter BT4560-60 is a precision instrument designed for the high-speed, accurate evaluation of lithium-ion battery cells, mainly in manufacturing and research and development (R&D).Reliable EIS measurements of high-capacity battery cells for EVs and ESSs.

The Battery Impedance Meter BT4560-60 can make EIS(*1) measurements quickly and easily in applications ranging from R&D to manufacturing. With its wide EIS measurement frequency range of 0.01 Hz to 10 kHz, the BT4560-60 is especially suited for battery cell design research and development.
By adding the Switch Mainframe SW1001 or SW1002, the system can be easily expanded into a multi-channel evaluation. This allows for automated and efficient high-precision EIS measurements of multiple batteries.

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  • Impedance Measurement: It uses the AC-IR (Alternating Current Internal Resistance) method over a wide frequency range (0.01 Hz to 10 kHz) to determine the battery's internal resistance. This method allows for a detailed assessment of different internal components, such as electrolyte resistance (measured at high frequencies) and electrode reaction resistance (measured at low frequencies), which is key to understanding battery performance and degradation.
  • Voltage Measurement: The device simultaneously measures the DC voltage of the battery with high precision (accuracy of ±0.0035% rdg. ±5 dgt., according to the Hioki website).
  • Speed and Efficiency: By utilizing low-frequency AC-IR measurement, the BT4560-60 significantly shortens the inspection time for battery cells, eliminating the need for time-consuming pre-charging and discharging cycles required by traditional DC-IR methods, making it ideal for high-volume production lines.
  • Electrochemical Impedance Spectroscopy (EIS): The instrument supports EIS measurements across a broad frequency range. The collected data can be used with bundled software to create Nyquist/Cole-Cole plots and perform detailed equivalent circuit analysis, which helps in identifying specific degradation factors and improving battery design. 
  • Manufacturing Quality Control: Used to check and verify the impedance of lithium-ion cells at the end of the assembly process to ensure consistent quality.
  • Research & Development: The wide frequency range and ability to perform EIS make it a valuable tool for engineers and scientists researching battery chemistry, degradation phenomena (State of Health – SoH), and developing new, more efficient battery designs.
  • Cell Matching: In the production of battery packs and modules (for electric vehicles or energy storage systems), the BT4560-60 is used for incoming cell inspection and for grouping cells with similar impedance and capacity to achieve balanced performance. 

Specifications:

Allowable input voltage Up to 5 V
Measured items Impedance, voltage, temperature
Impedance measurement Parameters: R (resistance), X (reactance), Z (impedance), θ (phase angle)
Frequency: 0.01 Hz to 10.00 kHz (For the 1.06 kHz to 10.00 kHz range, measurements below 1 mΩ in the 3 mΩ and 10 mΩ ranges, and below 10 mΩ in the 100 mΩ range, are not covered by the accuracy guarantee.)
Measurement ranges: 3.0000 mΩ, 10.0000 mΩ, 100,000 mΩ
Measurement current: 3 mΩ range: 1.5 A rms, 10 mΩ range: 500 mA rms, 100 mΩ range: 50 mA rms
Voltage measurement Measurement range: 5.00000 V (single range), measurement time: 0.1 s (FAST) to 1.0 s (SLOW)
Temperature measurement Range: -10.0°C to 60.0°C, measurement time: 2.3 s
Basic accuracy |Z| : ±0.4% rdg. θ: ±0.1°, V: ±0.0035% rdg. ±5 dgt., Temperature: ±0.5°C (at 10.0°C to 40.0°C)
Functions Comparator, self-calibration, sample delay, average, voltage limit, potential gradient compensation for impedance measurement, charge/discharge prevention during AC signal application, key lock, system test, panel saving and loading (up to 126 condition sets)
Interfaces LAN, RS-232C, USB, EXT. I/O (NPN/PNP can be switched)
Power supply Rated supply voltage: 100 V to 240 V AC
Rated supply frequency: 50 Hz/60 Hz
Rated power 80 VA max
Dimensions and weight Approx. 330W × 80H × 293D mm (12.99W × 3.15H × 11.54D in.), approx. 3.8 kg (134.0 oz.)
Included accessories Power cord × 1, instruction manual × 1, zero-adjustment board × 1, USB cable (AB type) × 1

Maintenance and calibration : 

► We also have calibration certificate attached ( optional )

► Please re-calibrate after use for a certain period through our purchase store.

Local Vietnam : SEMIKI ins

DISTRIBUTED BY:

Semiki instrumentation Co., Ltd

Email: sales@semiki.com

Office tel: +84 28 2253 3522

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